Mechanical Training

MECHANICAL TRAINING

 

TABLE OF CONTENTS












 

1.0 Machinery Safety

  • 1.1 ­­­Safety Guards
  • 1.2 Other Safety Devices
  • 1.3 OSHA Lockout/Tagout

2.0 Precision Measurements

  • Units of Linear Measurement
  • Scales and Rules
  • Scribers and Dividers
  • Bevel Gauge
  • Calipers
  • Combination Square
  • Micrometer

3.0 Valves and Pipefitting

  • Valve Maintenance
  • Special Valves
  • Valve Selection
  • Piping Dimensions
  • Piping Terminology
  • Valve and Piping Connections

4.0 Basic Hydraulics and Schematics

  • Principles of Hydraulics
  • Hydraulic Fluids, Strainers, and Filters
  • System Components
  • System Components (continued)
  • Hydraulic Schematic Diagrams
  • System Maintenance
  • Troubleshooting

5.0 Bearing

  • Antifriction Bearings
  • Ball and Roller Bearings
  • Specialized Bearings
  • Lubrication
  • Bearings Maintenance
  • Antifriction Bearings Installation
  • Liner Motion Bearings

6.0 Seals

  • Shaft Seals
  • Bearing Seals
  • Maintaining Packing and Seals

7.0 Belt Drives

  • Types of Belts
  • Installation and Alignment of Drives
  • Initial Run-in
  • Preventive Maintenance
  • Troubleshooting Belt Drives

8.0 Chain Drives

  • Types of Chain Drives
  • Installing and Aligning Shafts
  • Types of Sprockets
  • Types of Chain and Chain Tension
  • Lubrication
  • Preventive Maintenance

9.0 Drive Couplings and Alignment

  • Installing Standard Shaft Coupling
  • Alignment Methods
  • Aligning Shaft Couplings
  • No-Load Test
  • Installing Floating Shaft Couplings
  • Preventive Maintenance
  • Drive Coupling and Safety

10.0 Pumps I

  • Pump Development and Application
  • Basic Pump Hydraulics
  • Centrifugal Pumps
  • Propeller and Turbine Pumps
  • Rotary and Reciprocating Pumps
  • Metering and Special Pumps

11.0 Pumps II

  • Pump Concepts
  • Maintaining Centrifugal Pumps
  • Overhauling Centrifugal Pumps
  • Maintenance of Rotary Pumps
  • Pump Maintenance

12.0 5S Process

  • 5S Overview
  • 5S Steps
  • 5S Implementation

13.0 Rigging

  • Rigging for Weight, Shape, Location and Balance
  • Slings
  • Fiber Rope
  • Wire Rope
  • Fiber Rope
  • Rigging with Webs and Chains

14.0 Intro to World Class Maintenance

  • The Need for PM
  • Steps in Planning
  • Setting up a PM Program

15.0 Bulk Handling Conveyors

  • Conveyor Components
  • Bulk Conveyor Belting
  • Feed and Discharge Devices

16.0 Review and Assessment

  • Review/Completion—Sessions 1 - 15
  • Final Examination